SMS group’s VCC is today’s state-of-the-art solution for producing compact and torsion-free coils, and is now increasingly in demand by rebar processors. The compact coil is a crucial step forward in improving the pack-up quality of the final product. These coils have preselected dimensions that, thanks to VCC, remain consistent for all products processed on the same line. At the same time, the compact coil size is ideal for storage, transport and handling. This is particularly beneficial when coils are reworked next to construction sites, where there is a build-up of rebar stirrups and other concrete reinforcing structures, especially in metropolitan areas with many space constraints. These are the preconditions that convinced Ternium to integrate this VCC technology into the existing bar mill.
Once in operation, the plant will produce rebars from eight to 16 mm in diameter at speeds of up to 35 m/s. The output will be 120 tons per hour with a coil weight of up to three tons. One of the most important features of VCC is its method of coiling the bar directly in the vertical position. Plant operators can therefore eliminate the need for turning manipulators and at the same time reduce the process cycle time, as all coils are formed in the final position. The coils are ready to be stored immediately once coiling has been completed and the coils have cooled down.
This order sets the score to 20 VCC units supplied by SMS group worldwide since 1998.
_{(source: SMS group)}